Waterjet technology has seen remarkable advancements over the years, delivering precise cutting solutions while minimising environmental impact. One of the most significant innovations in this field is the introduction of water level control systems, which have transformed the way waterjet cutting is performed. We will discuss how these systems enhance the efficiency and performance of waterjet cutting machines.
Noise Reduction and Improved Work Environment
Traditional waterjet cutting, conducted above water, often produced significant noise. Water level control systems now allow for underwater cutting, drastically reducing noise levels and creating a more comfortable working environment for operators. This advancement also helps reduce overall noise pollution in industrial settings, making workshops quieter and safer places to work.
Superior Precision and Quality
Underwater cutting also contributes to cleaner and more precise results. By maintaining a consistent water level, these systems contain particulates and prevent contamination during the cutting process. The results in more accurate cuts, ensuring higher-quality finished parts. Consistent water levels also allow for controlled cutting depths, improving precision and elevating the quality of the end product – an essential factor for any high-performance operation.
Reduced Garnet and Water Splash
Water level control systems play a key role in safety and cleanliness. By minimising garnet and water splash during cutting, they help maintain a cleaner workspace. Reduced splashing not only keeps the environment tidy, but also lowers the risk of slip hazards, ensuring a safer environment for machine operators.
OMAX Rapid Water Level Control System
OMAX’s Rapid Water Level Control system, available on their OptiMAX, OMAX, and MAXIEM models, is a state-of-the-art pneumatic solution that offers quick water level adjustments in the catcher tank for efficient underwater cutting.
Key features of this system include:
- Easy access to controls conveniently placed near the waterjet controller.
- Significant noise reduction lowers sound levels to approximately 76 dB during underwater cutting.
- Minimised frosting on finished parts, ensuring excellent part quality.
- Consistent water levels, optimising the overall cutting process and efficiency.
A New Standard in Waterjet Cutting
Water level control systems represent a crucial advancement in waterjet cutting technology, offering solutions that are cleaner, quieter, and more precise. With benefits ranging from noise reduction to improved part quality and enhanced operational safety, these systems have become essential in modern machining. As technology continues to advance, innovations like water level control will only further enhance the capabilities of waterjet cutting machines, driving productivity and efficiency across various industries.